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BreakerINTEL Control Systems

BreakerINTEL is a game changer designed to empower mining operations with teleoperation and automation. Boost efficiency, enhance safety, reduce maintenance costs all while achieving unparalleled precision.

Overview

With BreakerINTEL’s teleoperation you can manage rock breakers from the safety of a control room no matter where they are in the mine. Experience accessibility like never before with round the clock operational control from anywhere in the world.

Key Benefits

Safety: Operate rock breakers remotely from a control room minimizing risks.
Efficiency: One operator can control multiple rock breakers increasing productivity.
Precision: Achieve pinpoint accuracy in rock breaking tasks.
Cost Reduction: Lower maintenance costs and downtime.
Accessibility: Control rock breakers from anywhere 24/7.

Features

a white circle with three BTI rock breaker systems overlapping each other, above them is a blue cloud with digital signals connecting the cloud to the three systems.

Long-Distance Control

  • Keep operators safe by controlling systems remotely.
  • Monitor and manage multiple systems from afar.
  • Utilize fiber optic or ethernet-based systems for control.
a white circle with a blue icon representing a BTI rock breaker and a digital signal coming off of it

Real-Time Monitoring and Diagnostics

  • Access operational data and detailed logs instantly.
  • Simplify troubleshooting with multi-function displays.
  • Connect via Bluetooth for system alarms and warnings.
white circle with a blue gear, the left half of the gear is normal shaped and the other half been replaced by digital lines coming out of the gear

Plant Integration

  • Seamlessly integrate BreakerINTEL controls into your mine’s process control system.
  • Use our data link package for smooth integration.
a white box with a blue rectangle, inside of the blue rectangle is a white rectangle and two white dots in the upper left. In the white rectangle a snippet of code is shown. this icon represents code on a browser window

Programmed, Automated Movements

  • Increase functionality and safety with programmable system movements.
  • Use the ‘teach’ feature to reduce operator error.
  • Automate movements like ‘park’ and ‘deploy’ for efficiency.
white circle with a blue x over top of a blue box that has a starburst coming off of the upper left corner to show a collision. the blue box signifies that the collision is being avoided

Collision Avoidance

  • Prevent collisions with a pre-defined, three-dimensional workspace.
  • Keep operators within safe bounds.
  • Avoid static structure impacts, enhancing safety.
a white circle with three blue gears in the center, one larger gear has two arrows coming off of it pointing at the smaller gears

Automation Package

  • Collision avoidance restricts boom movement within a customized 3D space.
  • Automated movements for seamless park and deploy with a single button press.
  • Preprogrammed motion paths enhance safety and efficiency.
white circle with a blue gear on top of a blue rectangle with three white slider bars in various positions

Customization

  • Fully customizable to fit your workflow, whether for teleoperation or automation.
  • User-friendly interface for operators of all expertise levels.

Where to Buy

Find an Astec Dealer Near You

Dedicated Support

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When you choose Astec, you’re never on your own. Our team is ready to answer your questions, solve problems, and keep your equipment running smoothly—today, tomorrow, and for years to come.

Applications

Aggregates

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